Flat Wire Stator Servo-Controlled Pressing Machine for Light Truck Stator
1. Descriptions:
The Servo-Controlled Pressing Machine is designed for precision pressing of stators in flat wire motors, ensuring reliable motor performance. Equipped with a servo press mechanism, it allows for real-time control of pressure parameters, with a computer display showing the pressure curve values.
The Servo-Controlled Pressing Machine offers a pressure range of 0-50KN, adjustable according to the specific requirements of each product. The entire pressing process is under real-time control, ensuring consistent pressure application from start to finish.
2. Specifications:
Machine Name | Servo-Controlled Pressing Machine | |
Application Area | Flat Wire Stator | |
Operation Mode | Automation | |
Control System | PLC Program | |
Specification | Customized | |
Air Pressure | 0.4-0.7Mpa | |
Power | 2.5kW | |
Voltage | 220V | |
Pressing Mechanism | Servo Pressing Mechanism | |
Pressure Control | Real-time Pressure Control | 0-50 kN (Adjustable) |
Control Type | Full-range Control |
4. Stator Specifications:
Product Outer Diameter | Layers of Flat Wire | Stator Stack Height |
370mm | 8 layers | 121mm |
5. Advantages:
The Servo-Controlled Pressing Machine performs crimping tasks with exceptional accuracy and speed, ensuring precise wire positioning and significantly enhancing production efficiency.
The Servo-Controlled Pressing Machine guarantees a high degree of uniformity in crimping quality during mass production of flat wire motors, minimizing quality variations due to manual operation discrepancies.
The Servo-Controlled Pressing Machine prevents common manual crimping errors such as misplacement or bias, thereby reducing the defect rate.
The Servo-Controlled Pressing Machine maintains stable performance over extended operations, mitigating production disruptions due to equipment failure or performance instability.
The crimping parameters can be flexibly adjusted to meet the crimping requirements of various flat wire motor specifications, accommodating diverse production demands.
Typically equipped with a data acquisition and monitoring system, the Servo-Controlled Pressing Machine facilitates the recording and analysis of crimping data, aiding in the optimization of production processes and quality assurance.
5. Production Line Profile:
The Champyound motor stator line is widely used for the production of many types of motor stators and consists of several machines such as wire forming machines, press-in machines, widening machines, head twisting machines, flat cutting machines and welding machines. Each machine in the stator line is independent and can also be connected to a conveyor belt.
6. OEM/ODM Profile:
Champyound is a professional and dynamic team, comprising experienced engineers and skilled professionals. Equipped with advanced machinery, stringent process controls, and an extensive service network, we are dedicated to delivering the most optimal solutions for flat wire motor manufacturing to our customers.
7. R&D Profile:
Champyound offers a wide range of technical consultancy and turnkey project services for the manufacture of flat wire motors. We pride ourselves on our excellent service, professional team and reliable quality. Our services range from motor costing, manufacturing technology and staff training to complete turnkey projects.
8. About Champyound:
Located in Suzhou, a vibrant industrial and commercial center in the Yangtze River Delta, Champyound specializes in the R&D, manufacturing and sales of flat wire motor machines. Our machines manufactured in Suzhou are mainly designed for the production of flat wire motors, which are widely used in applications such as home appliance motors, industrial motors, compressor motors, AC motors, servo motors and generators, etc.