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China Suzhou Champyound Intelligent Technology Co., Ltd.
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Suzhou Champyound Intelligent Technology Co., Ltd.
Suzhou Champyound Intelligent Technology Co., Ltd. is a manufacturer in the flat wire motor industry, we are committed to delivering efficient and precise motor solutions tailored to our clients' needs. Our business is structured around two core divisions: one that supplies a range of fully automated flat wire motor production machinery and assembly lines across various industries; and another that offers comprehensive technological development, support, and turnkey solutions to manufacturers in the flat wire motor sector. Located in Suzhou, a vibrant industrial and commercial center in the Yangtze River Delta, Champyound specializes in the R&D, manufacturing and sales of flat wire motor machines. Our machines manufactured in Suzhou are mainly designed for the production of flat wire motors, which are widely used in applications such as home appliance motors, industrial motors, compressor motors, AC motors, servo motors and generators, etc. Leveraging our seasoned engineers, skilled professionals, state-of-the-art machines, stringent manufacturing process controls, and an extensive service network, we are committed to delivering the most optimized solutions for flat wire motor manufacturing to our clients. Up to now, in addition to having a large market share in China, our machines used to be in Mexico, Spain, etc. Our machines enjoy a good reputation among our customers for their durable and reliable performance, reasonable price and good after-sales service.
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Used in Two-Wheeled, Three-Wheeled and Golf Carts 2024-12-10 Flat wire motor stator is a type of motor assembly that is widely used in two-wheelers, three-wheelers, and golf carts. This type of motor is favored because it exhibits significant advantages over the traditional round wire motor in a number of ways. Firstly, flat wire motors use flat shaped wires for the windings, which allows the wires to be more tightly packed in the stator slots, thus greatly increasing the slot fill rate. A high fill rate means that more wires can be arranged in the same space, which not only enhances the current carrying capacity of the motor, but also increases the power density of the motor. Secondly, the winding structure of flat wire motors contributes to a more uniform heat distribution, reducing hot spot problems inside the motor and improving the thermal stability and life of the motor. The flat structure of the flat wire increases its contact area with the stator slots and external cooling medium, which contributes to the rapid dispersion of heat, thus improving thermal performance. In terms of the manufacturing process, the production of flat wire motors requires high-precision equipment and techniques to ensure that the flat wire is not deformed or damaged during the winding process. Despite the complexity of the manufacturing process, the manufacturing cost of flat wire motors is gradually decreasing with technological advances and large-scale production, which gives them an economic advantage in a wider range of applications. Flat wire motors have a broad application prospect. In the field of new energy vehicles, flat wire motors have become the ideal choice for drive motors due to their high power density and low loss characteristics. In industrial automation equipment, flat-wire motors can be used in high-precision servo systems to provide more stable and accurate motion control. Moreover, flat wire motors are showing their unique value in the appliance and aerospace sectors.
Used in Passenger Cars 2024-12-10 The application of flat wire motor stators in passenger cars marks a significant advancement in motor technology in this particular field. This technology brings a number of technical advantages by using flat wires instead of traditional round wires. Firstly, flat wire motors have significantly higher slot fullness, which means that more copper wires are accommodated in the same space, thus enhancing the magnetic field strength and power output of the motor. For example, some data shows that flat wire motors can be filled with 20-30% more wire, which somehow boosts the power of the same size motor by about 20-30%. This high power density design not only improves the vehicle's power performance, but also helps to reduce the size and weight of the motor, which is particularly important for the passenger car market, which seeks space efficiency and energy efficiency. Secondly, the thermal performance of flat wire motors has been significantly improved. The increased contact area between the flat wires and the flat wires improves the heat dissipation efficiency of the wires and helps to control the operating temperature of the motor, thereby increasing the reliability and durability of the motor. This is essential to ensure that the motor maintains optimum performance in a wide range of driving conditions. In addition, the flat wire motor design helps to reduce motor noise, vibration and sound vibration harshness (NVH), enhancing driving comfort. The higher stiffness of flat wire motors suppresses armature noise, while smaller slot sizes help reduce cogging torque, further reducing the motor's electromagnetic noise. In terms of cost-effectiveness, flat-wire motors have relatively low material costs as they reduce the use of effective materials, while lowering energy consumption through improved efficiency, thus helping to reduce the running costs of the entire vehicle. Technological advances have also posed manufacturing process challenges for flat-wire motors, such as design difficulties and process manufacturing difficulties, but these obstacles are gradually being overcome as technology develops. For example, through the use of advanced automated production lines and manufacturing technologies, the production efficiency and yield rate of flat wire motors are improving.
Used in Aircraft, Small and Medium Motorbikes 2024-12-10 Flat wire motor stators are used in aircraft and small displacement motorbikes, demonstrating their unique value in specific applications. These application scenarios place high demands on motor performance and reliability. In the aerospace sector, the high power density and excellent heat dissipation of flat wire motors are the main reasons for their popularity. Aircraft have extremely stringent weight and space requirements, and flat-wire motors are able to provide greater power output in a limited space while keeping weight low. In addition, the high efficiency of flat-wire motors helps to reduce energy loss and extend the range of the aircraft. For example, the use of flat-wire motors in the propulsion systems of electric aircraft and drones can provide efficient power output while reducing the weight and size of the system. The use of flat-wire motors in small-displacement motorbikes has also demonstrated its technological advantages. These motorbikes often require high performance power output in a compact space, and the high slot fill and efficiency of flat-wire motors make them an ideal choice. Flat wire motors can deliver more power without adding extra bulk, which is a huge draw for motorbike manufacturers seeking performance and fuel efficiency. In addition, the compact design of flat wire motors helps to optimize the overall layout of the motorbike, improving the handling and stability of the vehicle. The manufacturing process of flat-wire motors requires high-precision equipment and technology, which is particularly important for the aerospace and small-displacement motorbike segments, where products have extremely stringent quality and performance requirements. As technology continues to advance, the production efficiency and yield of flat wire motors are improving, which helps to reduce costs and make them more competitive in a wider range of applications.
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We are trusted by World Famous Companies.
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Room 1 and 2, No. 95, Sanxiang Road, Kunshan Development Zone, Kunshan, China E-mail: sales01@cyd-auto.com Tel: +8615995673508 Tel: +8615995673508
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