Fully Automatic Three-Phase Flat Wire Motor/Pump Motor Stator Manufacturing Line
The Champyound motor stator line is widely used for the production of many types of motor stators and consists of several machines such as wire forming machines, press-in machines, widening machines, head twisting machines, flat cutting machines and welding machines. Each machine in the stator line is independent and can also be connected to a conveyor belt.
The workflow is as follows:
Paper insertion➜Wire Forming ➜Stripping➜Pressing-in➜Widening➜Twisting ➜Cutting Flat➜Welding ➜Finished product
1. Insulation Paper Insertion Machine:
Utilized for the precise insertion of insulating paper into stator slots to ensure electrical isolation between windings and prevent electrical shorts.
2. Wire Forming Machine:
Designed to shape flat conductors into specific configurations such as Hairpin, in preparation for slot insertion and winding processes.
3. Paint Stripping Machine:
Removes the insulating varnish from flat wires to facilitate reliable electrical connections during welding and other joining procedures.
4. Pressing Machine:
Embeds the formed flat wires into the stator slots and secures them in place through a pressing mechanism, ensuring accurate winding positioning.
5. Widening Machine:
Performs widening on the ends of flat wires to create larger contact areas, which is essential for secure connections and welding.
6. Twisting Machine:
Twists the ends of flat wires into the required shapes for ease of connection or welding, often used to form end rings or other connecting structures.
7. Flat Cutting Machine:
Cuts any burrs or irregularities from the ends of flat wires, ensuring a smooth and uniform connection surface.
8. Welding Machine:
Welds the ends of flat wires to motor terminals or other components, establishing electrical connections and ensuring the integrity and conductivity of the motor windings.
Champyound is a professional and dynamic team, comprising experienced engineers and skilled professionals. Equipped with advanced machinery, stringent process controls, and an extensive service network, we are dedicated to delivering the most optimal solutions for flat wire motor manufacturing to our customers.
To date, our machines have been exported to Mexico, Spain, and other regions, in addition to holding a significant market share in China. They are highly regarded by customers for their durability, reliability, competitive pricing, and excellent after-sales service.
Boasting excellent service, a professional team, and reliable quality, Champyound offers a wide range of technical consulting and turnkey project services for the manufacturing of AC motors, DC motors, and brushless DC motors. Our services encompass motor cost evaluation, manufacturing technology, staff training, and comprehensive turnkey projects.
Located in Suzhou, a vibrant industrial and commercial center in the Yangtze River Delta, Champyound specializes in the R&D, manufacturing and sales of flat wire motor machines. Our machines manufactured in Suzhou are mainly designed for the production of flat wire motors, which are widely used in applications such as home appliance motors, industrial motors, compressor motors, AC motors, servo motors and generators, etc.
