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quality Hairpin Winding Machine factory
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quality Flat Wire Stator High Precision Automated Hairpin Winding Machine for Electric Motor factory

Flat Wire Stator High Precision Automated Hairpin Winding Machine for Electric Motor

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Fully Automatic Flat Wire Stator Motor Winding Machine Laser Paint Stripping

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quality Flat Wire Stator Pressing Electric Motor Winding Equipment High Precision Servo Controlled factory

Flat Wire Stator Pressing Electric Motor Winding Equipment High Precision Servo Controlled

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quality Inter Turn Insulation Widening Stator Production Line Automatic Electric Motor Winding Machine factory

Inter Turn Insulation Widening Stator Production Line Automatic Electric Motor Winding Machine

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quality Servo-Controlled Stator Winding Machine for Fan Motors with High-Precision Twisting factory

Servo-Controlled Stator Winding Machine for Fan Motors with High-Precision Twisting

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quality Precision Servo Winding Machine for Alternator Stators with Flat Wire Cutting Technology factory

Precision Servo Winding Machine for Alternator Stators with Flat Wire Cutting Technology

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China Suzhou Champyound Intelligent Technology Co., Ltd.
about us
Suzhou Champyound Intelligent Technology Co., Ltd.
Suzhou Champyound Intelligent Technology Co., Ltd. is a manufacturer in the flat wire motor industry, we are committed to delivering efficient and precise motor solutions tailored to our clients' needs. Our business is structured around two core divisions: one that supplies a range of fully automated flat wire motor production machinery and assembly lines across various industries; and another that offers comprehensive technological development, support, and turnkey solutions to manufacturers in the flat wire motor sector. Located in Suzhou, a vibrant industrial and commercial center in the Yangtze River Delta, Champyound specializes in the R&D, manufacturing and sales of flat wire motor machines. Our machines manufactured in Suzhou are mainly designed for the production of flat wire motors, which are widely used in applications such as home appliance motors, industrial motors, compressor motors, AC motors, servo motors and generators, etc. Leveraging our seasoned engineers, skilled professionals, state-of-the-art machines, stringent manufacturing process controls, and an extensive service network, we are committed to delivering the most optimized solutions for flat wire motor manufacturing to our clients. Up to now, in addition to having a large market share in China, our machines used to be in Mexico, Spain, etc. Our machines enjoy a good reputation among our customers for their durable and reliable performance, reasonable price and good after-sales service.
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Beyond Speed: How the Hairpin Winding Machine Guarantees Thermal Performance in High-Power Density Motors? 2025-10-29 Beyond Speed: How the Hairpin Winding Machine Guarantees Thermal Performance in High-Power Density Motors? High-power density motors, such as those used in performance EVs or industrial robotics, generate significant heat. The ability to manage this heat is the ultimate factor limiting power output and determining the motor's lifespan. While maximum copper fill achieved by the Hairpin Winding Machine reduces heat generation (lower $I^2R$ loss), the machine's precision also fundamentally improves the motor’s internal cooling efficiency. Our Hairpin Winding Machine ensures that the flat, rectangular copper pins are consistently placed with a large, uniform contact area against the slot insulation and the stator laminations. This extensive contact area maximizes the thermal transfer pathway—heat flows efficiently from the copper conductor, through the insulation, and into the stator core, where it can be actively cooled. In contrast, round wires offer only point contact, creating thermal bottlenecks. The machine's automation guarantees this optimal thermal interface is maintained across every slot and every turn. By delivering windings with verifiable precision and consistency, our machine provides the crucial mechanical framework for effective thermal management, allowing the motor to operate at higher sustained power levels without exceeding critical temperature thresholds. This superior thermal performance is a hallmark of motors produced using our advanced winding technology.  
Varnish Stripping Machine: A Sustainable Solution for Modern Manufacturing Rework. 2025-10-29 Varnish Stripping Machine: A Sustainable Solution for Modern Manufacturing Rework. The modern industrial environment demands not only efficiency but also sustainability and compliance with increasingly strict environmental regulations. Traditional methods of stripping varnish from motor stators—such as chemical solvent baths or uncontrolled thermal burn-off ovens—often generate hazardous waste, toxic fumes, or damage to valuable components. The adoption of the Varnish Stripping Machine represents a definitive move towards a cleaner, more sustainable manufacturing and repair cycle. Our Varnish Stripping Machine champions eco-friendly techniques, such as precision fluidized bed stripping or advanced laser stripping. These methods utilize targeted heat or light energy to safely remove organic coatings without relying on harsh chemical agents, thereby minimizing the generation of toxic liquid waste and harmful air emissions. Furthermore, by preserving the integrity of the laminated steel core and the underlying copper windings, the machine enables the efficient reuse of high-value components, promoting a circular economy approach to motor manufacturing and maintenance. This focus on controlled, clean stripping not only protects the environment but also provides a safer working environment for operators, aligning the repair process with modern green manufacturing standards and reducing the costs associated with hazardous waste disposal.
Automated Hairpin Winding: What Role Does Precision Twisting and Welding Play in Motor Durability? 2025-10-29 Automated Hairpin Winding: What Role Does Precision Twisting and Welding Play in Motor Durability? The manufacturing of high-performance motors using hairpin technology is a multi-step process, and the final stages—the twisting and welding of the hairpin ends—are just as critical as the initial insertion performed by the Hairpin Winding Machine. The overall durability and longevity of the motor hinge on the quality of these electrical joints. A poor weld joint introduces high resistance, leading to localized hotspots, energy loss, and potential failure under load. Our automated Hairpin Winding Machine integrates or seamlessly interfaces with high-precision twisting and laser/arc welding stations. The twisting mechanism must accurately rotate the copper ends to align the conductors for welding while preventing damage to the surrounding insulation. The subsequent welding process uses controlled energy to create a metallurgically sound, low-resistance connection that can reliably carry high currents. By automating this entire process, we eliminate the variability and inconsistencies inherent in manual assembly. The machine guarantees that every single electrical connection within the stator winding is uniform, robust, and designed for maximum current flow and thermal management, directly enhancing the motor's power density and long-term operating reliability.
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Room 1 and 2, No. 95, Sanxiang Road, Kunshan Development Zone, Kunshan, China
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We are trusted by World Famous Companies.
We are trusted by World Famous Companies.
We are trusted by World Famous Companies.
We are trusted by World Famous Companies.
We are trusted by World Famous Companies.
We are trusted by World Famous Companies.
We are trusted by World Famous Companies.
We are trusted by World Famous Companies.
We are trusted by World Famous Companies.
Room 1 and 2, No. 95, Sanxiang Road, Kunshan Development Zone, Kunshan, China E-mail: sales01@cyd-auto.com Tel: +8615995673508 Tel: +8615995673508
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