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Single-phase AC220V 50Hz Motor Stator Production Line Automated Flat Wire Winding Machine

Product Details:

Place of Origin:	China
Brand Name:	Champypund
Certification:	ISO9001:2015

Detail Information

Place of Origin:

China

Brand Name:

Champypund

Certification:

ISO9001:2015

Name:

Flat Wire Stator Production Line

Operation Mode:

Automation

Precision:

High Precision

Control System:

PLC Program

Customization:

Allowed

Air Pressure:

(0.4-0.7)Mpa

Power:

0.8kw-10kw

Voltage:

220V/380V

Warranty:

12 Months

Highlight:

High Light

Highlight:

Automated Field Coil Winding Machine

AC220V Stator Production Line

50Hz Stator Production Line

Trading Information

Minimum Order Quantity:

1 SET

Price:

NEGOTIABLE

Packaging Details:

PLYWOOD CASE WITH PLASTIC BAG OR OTHER PACKAGES SUITABLE FOR SEA TRANSPORT

Delivery Time:

4-6 WEEKS

Payment Terms:

L/C,T/T

Supply Ability:

1 SET PER 4-6 WEEKS

Product Description

Single-phase AC220V 50Hz Motor Stator Production Line Automated Flat Wire Winding Machine

Motor Stator Flat Wire Automation Production Line

The Flat Wire Motor Stator Production Line is engineered for high-precision manufacturing of motor stators, incorporating advanced automation technologies to optimize efficiency and quality. This comprehensive system performs multiple processes including flat wire insertion, coil forming, automatic paper insertion, expansion, twisting, cutting, welding, painting, and electrical performance testing.

This intelligent production line combines mechanical motion control, vision inspection technology, and MES line control systems to create a streamlined manufacturing process. Designed for flexibility and scalability, it's particularly suited for electric motor production in new energy vehicles and other applications requiring high precision.

Technical Specifications

Fully Automated Winding Machine	Payoff rack load capacity: 20kg-200kg Functions: Copper wire straightening, adaptive paint removal, cutting to length, automatic wire forming Cutting length range: 200-1000mm
Laser Varnish Stripping Machine	Compatible wire length: 200-1000mm Focus adjustment method: Lifting mechanism drives laser emitter movement
Automatic Insulation Paper Machine	Adaptable stack height range: 100-400mm
Servo-Controlled Pressing Machine	Wire flattening monitoring: Pressure and displacement monitoring Over-pressure protection: Alarm function
Inter-turn Insulation Widening Machine	Widening efficiency: Symmetric expanding modules working simultaneously Adaptable stack thickness: 100-400mm Widening compatibility: Core outer diameter 200-400mm
Servo-Controlled Twisting Machine	Number of layers twisted: Two Twisting module power: Servo motor driven control
Servo-Controlled Flat Cutting Machine	Wire end face alignment: Uniform height to core Adaptable stack thickness: 100-400mm Flat Cutting compatibility: Outer diameter 200-400mm
Automated Laser Welding Machine	Wire clamping module: Multi-directional shaping Welding control: Independent three-axis control

Key Advantages

Fully Automated Workflow: Complete automation from material input to finished stator output ensures high consistency and manufacturing efficiency.
Modular Design: Quick reconfiguration capability adapts to varying production volumes and customized specifications.
AI-Assisted Quality Control: Automated defect identification and sorting enhances precision in quality assurance.
Resource Optimization: Precision control reduces material waste and labor costs while improving production efficiency.
User-Friendly Operation: Intelligent interface simplifies training and daily operations with accessible maintenance design.
Customizable Solutions: Comprehensive technical support ensures peak operational efficiency and technological relevance.

Production Line Configuration

The Champyound motor stator line integrates multiple specialized machines including wire forming machines, press-in machines, widening machines, head twisting machines, flat cutting machines, and welding machines. Each machine operates independently while being capable of conveyor belt integration for continuous production.

Manufacturing Capabilities

Champyound's professional team combines engineering expertise with advanced machinery and strict process controls to deliver optimal flat wire motor manufacturing solutions. Our extensive service network supports customers throughout the production lifecycle.

Research & Development Services

Champyound provides comprehensive technical consultancy and turnkey project services for flat wire motor manufacturing. Our offerings include motor costing analysis, manufacturing technology development, staff training programs, and complete production line implementation.

Tags:

Single-phase AC220V 50Hz Motor Stator Production Line Automated Flat Wire Winding Machine

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