Motor Stator Flat Wire Automation Production Line for Two-Wheeler Stator
1. Descriptions:
The Flat Wire Motor Stator Production Line is designed for high-precision manufacturing of motor stators, utilizing the latest automation technologies to ensure efficiency and quality. This production line is capable of executing a range of processes including flat wire insertion, coil forming, automatic paper insertion, expansion, twisting, cutting, welding, painting, and electrical performance testing. It represents an integration of advanced mechanical motion control, software vision inspection technology, and MES line control systems to create a streamlined and intelligent manufacturing process.
The Flat Wire Motor Stator Production Line is highly automated, with a focus on flexibility, and intelligence, making it adaptable to various stator types and designs. It is equipped to handle the complexities of modern electric motor production, particularly for new energy vehicles, where the demand for precision and efficiency is paramount. The production line is also scalable, allowing for future expansion or integration of new processes to meet growing industry demands.
2. Specifications:
Technical Feature | Description |
High Automation | Fully automated line for efficiency and quality. |
Precision Control | Advanced controls ensure accurate forming and welding. |
Vision Inspection | Integrated system for real-time quality and defect detection. |
Modular Design | Modular for easy expansion and adaptation to various stator models. |
3. Advantages:
The Flat Wire Motor Stator Production Line significantly increases production speed by minimizing manual intervention, reducing the transformation time from raw materials to finished products, thereby enhancing overall production efficiency.
Advanced control technologies and precise inspection equipment ensure accuracy and consistency in the critical manufacturing processes of flat wire motor stators, thereby guaranteeing high-quality standards and reliability of the products.
Efficient automated processes and optimized production management reduce waste and unnecessary labor costs in the production process, achieving maximum cost-effectiveness and lowering the manufacturing cost per unit product.
By providing high-quality flat wire motor stators and the ability to quickly respond to market demands, companies can better meet customer needs, enhancing their leading position and brand influence in the competitive market.
4. Production Line Profile:
The Champyound motor stator line is widely used for the production of many types of motor stators and consists of several machines such as wire forming machines, press-in machines, widening machines, head twisting machines, flat cutting machines and welding machines. Each machine in the stator line is independent and can also be connected to a conveyor belt.
5. OEM/ODM Profile:
Champyound is a professional and dynamic team, comprising experienced engineers and skilled professionals. Equipped with advanced machinery, stringent process controls, and an extensive service network, we are dedicated to delivering the most optimal solutions for flat wire motor manufacturing to our customers.
6. R&D Profile:
Champyound offers a wide range of technical consultancy and turnkey project services for the manufacture of flat wire motors. We pride ourselves on our excellent service, professional team and reliable quality. Our services range from motor costing, manufacturing technology and staff training to complete turnkey projects.