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Single-phase AC220V 50Hz Motor Stator Production Line Automated Field Coil Winding Machine

Single-phase AC220V 50Hz Motor Stator Production Line Automated Field Coil Winding Machine

Product Details:
Place of Origin: China
Brand Name: Champypund
Certification: ISO9001:2015
Detail Information
Place of Origin:
China
Brand Name:
Champypund
Certification:
ISO9001:2015
Name:
Flat Wire Stator Production Line
Operation Mode:
Automation
Precision:
High Precision
Control System:
PLC Program
Customization:
Allowed
Air Pressure:
(0.4-0.7)Mpa
Power:
0.8kw-10kw
Voltage:
220V/380V
Warranty:
12 Months
Trading Information
Minimum Order Quantity:
1 SET
Price:
NEGOTIABLE
Packaging Details:
PLYWOOD CASE WITH PLASTIC BAG OR OTHER PACKAGES SUITABLE FOR SEA TRANSPORT
Delivery Time:
4-6 WEEKS
Payment Terms:
L/C, T/T
Supply Ability:
1 SET PER 4-6 WEEKS
Product Description

Motor Stator Flat Wire Automation Production Line

 

1. Descriptions:

 

The Flat Wire Motor Stator Production Line is designed for high-precision manufacturing of motor stators, utilizing the latest automation technologies to ensure efficiency and quality. This production line is capable of executing a range of processes including flat wire insertion, coil forming, automatic paper insertion, expansion, twisting, cutting, welding, painting, and electrical performance testing. It represents an integration of advanced mechanical motion control, software vision inspection technology, and MES line control systems to create a streamlined and intelligent manufacturing process.

 

The Flat Wire Motor Stator Production Line is highly automated, with a focus on flexibility, and intelligence, making it adaptable to various stator types and designs. It is equipped to handle the complexities of modern electric motor production, particularly for new energy vehicles, where the demand for precision and efficiency is paramount. The production line is also scalable, allowing for future expansion or integration of new processes to meet growing industry demands.

 

2. Specifications:

 

Fully Automated Winding Machine

Payoff rack load capacity:

20kg-200kg

Functions:

Copper wire straightening, adaptive paint removal, cutting to length, automatic wire forming

Cutting length range:

200-1000mm

Laser Varnish Stripping Machine

Compatible wire length:

200-1000mm

Focus adjustment method:

A lifting mechanism drives the laser emitter to move up

and down

Automatic Insulation Paper Machine

Adaptable stack height range:

100-400mm

Servo-Controlled Pressing Machine

Wire flattening monitoring:

Pressure and displacement monitoring

Over-pressure product:

Alarm function

Inter-turn Insulation Widening Machine

Widening efficiency:

One set of symmetric expanding modules

working simultaneously

Adaptable stack thickness:

100-400mm

Widening compatibility:

Core outer diameter 200-400mm

Servo-Controlled Twisting Machine

Number of layers twisted at a time:

Two

Twisting module power:

Servo motor driven control

Servo-Controlled Flat Cutting Machine

Wire end face to core height:

Uniform

Adaptable stack thickness:

100-400mm

Flat Cutting compatibility:

Outer diameter 200-400mm

Automated Laser Welding Machine

Wire clamping module:

Multi-directional shaping to tightly hold copper wire

Welding control:

Independent three-axis control

 

 

3. Advantages:

 

  1. The Flat Wire Motor Stator Production Line features a fully automated workflow from material input to finished stator output, significantly enhancing manufacturing efficiency and ensuring high consistency in stator quality through the use of precision machinery and automated processes.

  2. The Flat Wire Motor Stator Production Line is designed with modularity in mind, allowing for quick reconfiguration or expansion to meet varying production volumes or customized stator specifications, which is essential for adapting to diverse market demands and maintaining minimal operational downtime.

  3. Employing AI-assisted detection systems, the Flat Wire Motor Stator Production Line automates the identification and sorting of defects, thereby increasing the precision and efficiency of quality assurance measures and ensuring that only high-standard stators proceed to the next stage of manufacturing.

  4. The integrated automation and precision control within the Flat Wire Motor Stator Production Line lead to reduced material waste and decreased labor costs, which in turn improves material utilization rates and boosts the overall efficiency of the production process.

  5. The production line is equipped with an intelligent, user-friendly interface that simplifies operator training and reduces the complexity of daily operations. Its rational design also makes routine maintenance more accessible, thereby decreasing maintenance costs and reducing equipment downtime.

  6. The Flat Wire Motor Stator Production Line is not only customizable to meet specific production requirements but also comes with comprehensive technical support. This ensures that the line operates at peak efficiency and remains up-to-date with the latest technological advancements in stator manufacturing.

 

4. Production Line Profile:

The Champyound motor stator line is widely used for the production of many types of motor stators and consists of several machines such as wire forming machines, press-in machines, widening machines, head twisting machines, flat cutting machines and welding machines. Each machine in the stator line is independent and can also be connected to a conveyor belt.

 

5. OEM/ODM Profile:

Champyound is a professional and dynamic team, comprising experienced engineers and skilled professionals. Equipped with advanced machinery, stringent process controls, and an extensive service network, we are dedicated to delivering the most optimal solutions for flat wire motor manufacturing to our customers.

 

6. R&D Profile:

Champyound offers a wide range of technical consultancy and turnkey project services for the manufacture of flat wire motors. We pride ourselves on our excellent service, professional team and reliable quality. Our services range from motor costing, manufacturing technology and staff training to complete turnkey projects.