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Automated Servo-Controlled Alternator Stator Flat Wire Welding Machine

Automated Servo-Controlled Alternator Stator Flat Wire Welding Machine

Product Details:
Place of Origin: China
Brand Name: Champypund
Certification: ISO9001:2015
Detail Information
Place of Origin:
China
Brand Name:
Champypund
Certification:
ISO9001:2015
Machine Name:
Automated Laser Welding Machine
Operation Mode:
Automation
Application Area:
Flat Wire Stator
Weld Angle:
Arbitrary Angle
Control System:
PLC Program
Welding Accuracy:
±0.05mm
Customization:
Allowed
Air Pressure:
(0.4-0.7)Mpa
Power:
10KW
Voltage:
380V
Warranty:
12 Months
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Trading Information
Minimum Order Quantity:
1 SET
Price:
NEGOTIABLE
Packaging Details:
PLYWOOD CASE WITH PLASTIC BAG OR OTHER PACKAGES SUITABLE FOR SEA TRANSPORT
Delivery Time:
4-6 WEEKS
Payment Terms:
L/C,T/T
Supply Ability:
1 SET PER 4-6 WEEKS
Product Description
Automated Servo-Controlled Alternator Stator Flat Wire Welding Machine
Flat Wire Stator Automated Arbitrary Angle Laser Welding Machine with Adaptive Welding Control Technology
The Automated Laser Welding Machine features a servo transmission system enabling precise arbitrary angle welding. Integrated with PLC control and an intuitive LCD touchscreen for parameter adjustment, this system combines reliability with user-friendly operation.
Adaptable to various stator dimensions, the machine accommodates stack heights from 30-370mm and diameters from 135-440mm. Quick model changes for different slot counts are achieved through the parameter interface. The intelligent welding system automatically detects and re-welds substandard points, ensuring consistent quality.
Technical Specifications
Feature Specification
Welding Method Arbitrary Angle Laser Welding
Welding Mechanism Servo Motor for Welding
Operation Mode Automation
Drive System Servo Drive System
Angle Segmentation Arbitrary Angle Cutting
Control System PLC Control | Touchscreen Interface
Stack Height Range 30-370 mm
Diameter Range 135-440 mm
Positional Deviation ±0.05 mm
Wire Width Range 1-6 mm
Wire Thickness Range 0.5-2 mm
Quality Assurance Stability and Consistency of Weld Quality
Key Advantages
  • High Efficiency: High welding speed enhances production throughput
  • Precision Control: Accurate energy output regulation prevents overheating/underheating defects
  • Superior Weld Quality: Uniform, robust seams free from porosity/cracks, exceeding industry standards
  • Repeatable Accuracy: ±0.05mm positional consistency for each weld
  • Operational Reliability: Stable performance during continuous operation with minimal downtime
Production Line Integration
The Champyound motor stator production line incorporates specialized equipment including wire forming machines, press-in machines, widening machines, head twisting machines, flat cutting machines, and welding machines. Each machine operates independently or can be integrated via conveyor belt systems.
OEM/ODM Capabilities
Champyound's engineering team delivers comprehensive flat wire motor manufacturing solutions through advanced machinery, rigorous process controls, and global service support.
Research & Development Services
Our turnkey project services encompass motor costing analysis, manufacturing technology implementation, staff training programs, and complete production line setup for flat wire motor applications.