Flat Wire Stator Automated Servo-Controlled Welding Machine for Aircraft Motor Stator
1. Descriptions:
The Automated Laser Welding Machine is equipped with a servo transmission system that allows for arbitrary angle cutting and welding, ensuring accuracy and cleanliness in every weld. The integration of a servo motor with PLC (Programmable Logic Controller) control offers reliable operation, and the intuitive LCD touchscreen allows for easy parameter settings, making this machine adaptable and user-friendly.
The Automated Laser Welding Machine is adaptable, capable of changing tooling to fit stack heights from (30-370)mm and diameters from (135-440)mm. It is compatible with cores that have different numbers of slots, with the model changed simply via the parameter interface. The intelligent welding system is a standout feature, automatically detecting and re-welding any substandard weld points, ensuring consistent weld quality.
2. Specifications:
Machine Name | Automated Laser Welding Machine | |
Application Area |
Aircraft Motor Stator | |
Welding Method | Laser Welding | |
Welding Mechanism | Servo Motor for Welding | |
Operation Mode | Automation | |
Drive System | Servo Drive System | |
Angle Segmentation | Arbitrary Angle Cutting | |
Control System | PLC Control | Touchscreen Interface |
Applicability Range | Stack Height | 30–370 mm |
Diameter | 135–440 mm | |
Welding Precision | Positional Deviation | ±0.05 mm |
Welding Capability | Wire Width Range | 1–6 mm |
Wire Thickness Range | 0.5–2 mm | |
Quality Assurance | Stability and Consistency of Weld Quality |
3. Stator Specifications:
Product Outer Diameter | Layers of Flat Wire | Stator Stack Height |
140mm | 4 layers |
78mm |
4. Advantages:
The Automated Laser Welding Machine is equipped with a high welding speed, thereby enhancing production efficiency.
Precisely controls the output of welding energy to ensure stable heat input during welding, preventing welding defects caused by overheating or underheating.
The weld seam is uniform and robust, free from defects such as porosity and cracks, with a weld strength that meets or exceeds relevant standards.
The Automated Laser Welding Machine boasts high repeat positioning accuracy, ensuring that each welding position is accurately and consistently achieved.
During long periods of continuous operation, the quality and performance of the welding remain stable, with a low fault rate.
5. Production Line Profile:
The Champyound motor stator line is widely used for the production of many types of motor stators and consists of several machines such as wire forming machines, press-in machines, widening machines, head twisting machines, flat cutting machines and welding machines. Each machine in the stator line is independent and can also be connected to a conveyor belt.
6. OEM/ODM Profile:
Champyound is a professional and dynamic team, comprising experienced engineers and skilled professionals. Equipped with advanced machinery, stringent process controls, and an extensive service network, we are dedicated to delivering the most optimal solutions for flat wire motor manufacturing to our customers.
7. R&D Profile:
Champyound offers a wide range of technical consultancy and turnkey project services for the manufacture of flat wire motors. We pride ourselves on our excellent service, professional team and reliable quality. Our services range from motor costing, manufacturing technology and staff training to complete turnkey projects.
8. About Champyound:
Located in Suzhou, a vibrant industrial and commercial center in the Yangtze River Delta, Champyound specializes in the R&D, manufacturing and sales of flat wire motor machines. Our machines manufactured in Suzhou are mainly designed for the production of flat wire motors, which are widely used in applications such as home appliance motors, industrial motors, compressor motors, AC motors, servo motors and generators, etc.