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ODM Stator Field Flat Wire Winding Machine Motor Winding Hairpin Making Machine

Product Details:

Place of Origin:	China
Brand Name:	Champypund
Certification:	ISO9001:2015

Detail Information

Place of Origin:

China

Brand Name:

Champypund

Certification:

ISO9001:2015

Name:

Servo-Controlled Twisting Machine

Operation Mode:

Automation

Application Area:

Light Truck Stator

Twist Method:

Servo Control

Control System:

PLC Program

Transmission Method:

Single-Stage Multi-Layer Precision Twisting And Forming

Customization:

Allowed

Air Pressure:

(0.4-0.7)Mpa

Power:

3.5KW

Voltage:

380V

Warranty:

12 Months

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Trading Information

Minimum Order Quantity:

1 SET

Price:

NEGOTIABLE

Packaging Details:

PLYWOOD CASE WITH PLASTIC BAG OR OTHER PACKAGES SUITABLE FOR SEA TRANSPORT

Delivery Time:

4-6 WEEKS

Payment Terms:

L/C,T/T

Supply Ability:

1 SET PER 4-6 WEEKS

Product Description

Flat Wire Stator Servo-Controlled Twisting Machine for Light Truck Stator

The Servo-Controlled Twisting Machine is designed for precision twisting of stator coils in flat wire motors. This machine utilizes a servo motor to control the twisting process, allowing for adjustable on the touch screen interface, capable of achieving precise twists in both the clockwise and counterclockwise directions up to ±45 degrees. Controlled by a PLC program and set via an intuitive LCD touchscreen, it ensures that each twist meets the final product's exacting specifications.

The Servo-Controlled Twisting Machine is engineered to handle multiple layers of twisting in a single operation, with high accuracy in the twisting angles. It features adjustable slot-span settings and is designed to accommodate different product requirements by simply changing the tooling. With a multi-axis gear transmission and high-performance servo controllers, each layer of the mold can be independently and precisely rotated, ensuring compatibility with stators of varying stack heights.

Technical Specifications

Feature	Specification
Machine Name	Servo-Controlled Twisting Machine
Application Area	Light Truck Stator
Operation Mode	Automation
Control System	PLC Program
Specification	Customized
Air Pressure	0.4-0.7MPa
Voltage	380V
Power Consumption	Approximately 3.5 kW
Motor Control	Servo Motor
Angle Control	±45 Degrees
Interface	Touchscreen with PLC

Stator Specifications

Product Outer Diameter	Layers of Flat Wire	Stator Stack Height
370mm	6 layers	206mm

Key Advantages

Precisely controls hairpin winding angles, turns and tightness to ensure consistent and accurate flat wire windings.
Features adjustable settings and interchangeable tooling to meet different twisting requirements of various New Energy flat wire motor models.
Automates the twisting process for increased speed and efficiency while ensuring consistency and eliminating manual operation inconsistencies.
Ensures reliable and stable operation of new energy flat wire motors, extending their life through consistent twist quality.
Designed for easy integration into automated production lines, promoting end-to-end automation and increasing production efficiency.

Production Line Overview

The Champyound motor stator line is widely used for the production of many types of motor stators and consists of several machines such as wire forming machines, press-in machines, widening machines, head twisting machines, flat cutting machines and welding machines. Each machine in the stator line is independent and can also be connected to a conveyor belt.

OEM/ODM Capabilities

Champyound is a professional and dynamic team, comprising experienced engineers and skilled professionals. Equipped with advanced machinery, stringent process controls, and an extensive service network, we are dedicated to delivering the most optimal solutions for flat wire motor manufacturing to our customers.

Research & Development

Champyound offers a wide range of technical consultancy and turnkey project services for the manufacture of flat wire motors. We pride ourselves on our excellent service, professional team and reliable quality. Our services range from motor costing, manufacturing technology and staff training to complete turnkey projects.

About Champyound

Located in Suzhou, a vibrant industrial and commercial center in the Yangtze River Delta, Champyound specializes in the R&D, manufacturing and sales of flat wire motor machines. Our machines manufactured in Suzhou are mainly designed for the production of flat wire motors, which are widely used in applications such as home appliance motors, industrial motors, compressor motors, AC motors, servo motors and generators, etc.

Tags:

ODM Stator Field Flat Wire Winding Machine Motor Winding Hairpin Making Machine

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