Automated Stator Motor Rotor Flat Wire Winding Machine PLC Program
Flat Wire Stator Servo Inter-turn Insulation Widening Machine for Medium and Large Mining Truck Stator
Machine Description
The Inter-turn Insulation Widening Machine is a precision engineering solution for flat wire motor stators, designed to ensure accurate slot flaring with servo-driven technology. This machine features a dual-head flaring mechanism for versatile and adjustable slot expansion, capable of accommodating a wide range of stator dimensions with stack heights from 30-370mm and diameters from 135-440mm. The flaring precision is maintained within ±0.02mm, ensuring consistency and quality in the stator's construction.
The machine's servo-driven system independently drives two sets of clamps, allowing for automatic program switching and precise positioning without repositioning. The flaring unit's jaw can be replaced without secondary alignment, streamlining the process and reducing downtime. This precision-engineered solution is essential for high-performance electric motor production.
Technical Specifications
| Feature |
Specification |
| Machine Name |
Inter-turn Insulation Widening Machine |
| Application Area |
Medium and Large Mining Truck Stator |
| Operation Mode |
Automation |
| Control System |
PLC Program |
| Customized |
Allowed |
| Transmission Type |
Servo Transmission |
| Air Pressure |
0.4-0.7Mpa |
| Power |
3.5kW |
| Voltage |
380V |
| Expanding Mechanism |
Servo Dual-Head |
| Applicable Range of Stacking Height |
(30-370) mm |
| Applicable Diameter Range |
(135-440) mm |
| Inter-turn Insulation Flaring Precision |
±0.02mm |
Stator Specifications
| Product Outer Diameter |
Layers of Flat Wire |
Stator Stack Height |
| 280mm |
6 layers |
264mm |
Key Advantages
- The automated operation greatly enhances flat wire motor forming efficiency, ensuring swift production flow for large-scale manufacturing.
- Eliminates inconsistencies associated with manual operations, guaranteeing uniformly high and stable forming quality.
- Precisely repeatable operations according to established parameters ensure quality uniformity across product batches.
- High adaptability satisfies diverse flat wire motor forming requirements through parameter adjustments and mold changes.
- User-friendly design simplifies maintenance, minimizes downtime, and reduces maintenance costs.
Production Line Overview
The Champyound motor stator line is widely used for production of various motor stators and consists of several specialized machines including wire forming machines, press-in machines, widening machines, head twisting machines, flat cutting machines and welding machines. Each machine operates independently or can be connected via conveyor belt.
OEM/ODM Services
Champyound comprises experienced engineers and skilled professionals equipped with advanced machinery and stringent process controls. We deliver optimal solutions for flat wire motor manufacturing with extensive service network support.
Research & Development
We offer comprehensive technical consultancy and turnkey project services for flat wire motor manufacture, including motor costing, manufacturing technology, staff training, and complete turnkey solutions.
About Champyound
Located in Suzhou, a vibrant industrial center in the Yangtze River Delta, we specialize in R&D, manufacturing and sales of flat wire motor machines. Our solutions serve diverse applications including home appliance motors, industrial motors, compressor motors, AC motors, servo motors and generators.
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