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High Precision Motor Winding Automatic Machine Stator Assembly Line

High Precision Motor Winding Automatic Machine Stator Assembly Line

Product Details:
Place of Origin: China
Brand Name: Champypund
Certification: ISO9001:2015
Detail Information
Place of Origin:
China
Brand Name:
Champypund
Certification:
ISO9001:2015
Name:
Servo-Controlled Twisting Machine
Operation Mode:
Automation
Application Area:
Medium And Large Mining Truck Stator
Twist Method:
Servo Control
Control System:
PLC Program
Transmission Method:
Single-Stage Multi-Layer Precision Twisting And Forming
Customization:
Allowed
Air Pressure:
(0.4-0.7)Mpa
Power:
3.5KW
Voltage:
380V
Warranty:
12 Months
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High Precision motor winding automatic machine

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Stator motor winding automatic machine

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Automatic Motor stator assembly line

Trading Information
Minimum Order Quantity:
1 SET
Price:
NEGOTIABLE
Packaging Details:
PLYWOOD CASE WITH PLASTIC BAG OR OTHER PACKAGES SUITABLE FOR SEA TRANSPORT
Delivery Time:
4-6 WEEKS
Payment Terms:
L/C, T/T
Supply Ability:
1 SET PER 4-6 WEEKS
Product Description

   Flat Wire Servo-Controlled Twisting Machine for Medium and Large Mining Truck Stator

 

1. Descriptions:

 

The Servo-Controlled Twisting Machine is designed for precision twisting of stator coils in flat wire motors. This machine utilizes a servo motor to control the twisting process, allowing for adjustable on the touch screen interface, capable of achieving precise twists in both the clockwise and counterclockwise directions up to ±45 degrees. Controlled by a PLC program and set via an intuitive LCD touchscreen, it ensures that each twist meets the final product's exacting specifications.

 

The Servo-Controlled Twisting Machine is engineered to handle multiple layers of twisting in a single operation, with high accuracy in the twisting angles. It features adjustable slot-span settings and is designed to accommodate different product requirements by simply changing the tooling. With a multi-axis gear transmission and high-performance servo controllers, each layer of the mold can be independently and precisely rotated, ensuring compatibility with stators of varying stack heights.

 

2. Specifications:

 

Machine Name Servo-Controlled Twisting Machine
Application Area Medium and Large Mining Truck Stator
Operation Mode Automation
Control System PLC Program
Specification Customized
Air Pressure 0.4-0.7MPa
Voltage 380V
Power Consumption Approximately 3.5 kW
Control System Motor Control Servo Motor
Angle Control ±45 Degrees
Interface Touchscreen with PLC
Product Integrity Insulation No Damage
Forming Capability Core Alignment No Twist or Misalignment
Multi-Layer Twisting High Precision
Slot Span Adjustment Adjustable
Compatibility Stator Stack Height Various Thicknesses
Transmission System Gear System Multi-Axis

 

3. Stator Specifications:

 

Product Outer Diameter Layers of Flat Wire Stator Stack Height
370mm 6 layers 264mm

 

4. Advantages:

 

  1. The Servo-Controlled Twisting Machine precisely controls hairpin winding angles, turns and tightness to ensure consistent and accurate flat wire windings.

  2. The Servo-Controlled Twisting Machine features adjustable settings and interchangeable tooling to meet the different twisting requirements of various New Energy flat wire motor models.

  3. The Servo-Controlled Twisting Machine automates the twisting process for increased speed and efficiency, while ensuring consistency and eliminating the inconsistencies of manual operation.

  4. The Servo-Controlled Twisting Machine ensures reliable and stable operation of new energy flat wire motors, extending their life through consistent twist quality.

  5. Designed for easy integration into automated production lines, the Servo-Controlled Twisting Machine promotes end-to-end automation, increasing production efficiency and intelligent system capabilities.

 

5. Production Line Profile:

The Champyound motor stator line is widely used for the production of many types of motor stators and consists of several machines such as wire forming machines, press-in machines, widening machines, head twisting machines, flat cutting machines and welding machines. Each machine in the stator line is independent and can also be connected to a conveyor belt.

 

6. OEM/ODM Profile:

Champyound is a professional and dynamic team, comprising experienced engineers and skilled professionals. Equipped with advanced machinery, stringent process controls, and an extensive service network, we are dedicated to delivering the most optimal solutions for flat wire motor manufacturing to our customers.

 

7. R&D Profile:

Champyound offers a wide range of technical consultancy and turnkey project services for the manufacture of flat wire motors. We pride ourselves on our excellent service, professional team and reliable quality. Our services range from motor costing, manufacturing technology and staff training to complete turnkey projects.

 

8. About Champyound:

Located in Suzhou, a vibrant industrial and commercial center in the Yangtze River Delta, Champyound specializes in the R&D, manufacturing and sales of flat wire motor machines. Our machines manufactured in Suzhou are mainly designed for the production of flat wire motors, which are widely used in applications such as home appliance motors, industrial motors, compressor motors, AC motors, servo motors and generators, etc.