Flat Wire Stator Assembly Line Widening Motor Winding Flat Wire Making Machine OEM
Flat Wire Stator Servo Inter-turn Insulation Widening Machine for Light Truck Stator
Machine Description
The Flat Wire Widening Machine is a precision engineering solution designed for flat wire motor stators, ensuring accurate slot flaring with servo-driven technology. Featuring a dual-head flaring mechanism for versatile slot expansion, it accommodates stator dimensions with stack heights from 30-370mm and diameters from 135-440mm while maintaining flaring precision within ±0.02mm.
The servo-driven system independently operates two sets of clamps, enabling automatic program switching and precise positioning without repositioning. The flaring unit's replaceable jaw eliminates the need for secondary alignment, streamlining operations and minimizing downtime. This machine is engineered for efficiency and precision in high-performance electric motor production.
Technical Specifications
| Machine Name |
Servo Inter-turn Insulation Widening Machine |
| Stator Type |
Light Truck Stator |
| Operation Mode |
Automation |
| Control System |
PLC Program |
| Specification |
Customized |
| Transmission Type |
Servo Transmission |
| Air Pressure |
(0.4-0.7)Mpa |
| Power |
3.5kW |
| Voltage |
380V |
| Expanding Mechanism |
Servo Dual-Head |
| Stacking Height Range |
(30-370) mm |
| Diameter Range |
(135-440) mm |
| Flaring Precision |
±0.02mm |
Stator Specifications
| Product Outer Diameter |
Layers of Flat Wire |
Stator Stack Height |
| 370mm |
8 layers |
121mm |
Key Advantages
- Automated operation significantly enhances production efficiency for large-scale manufacturing
- Eliminates manual operation inconsistencies, ensuring uniform high-quality output
- Precisely repeatable operations guarantee batch-to-batch quality consistency
- Highly adaptable to diverse flat wire motor requirements through parameter adjustments
- User-friendly design simplifies maintenance and reduces downtime
Production Line Overview
The Champyound motor stator production line includes wire forming machines, press-in machines, widening machines, head twisting machines, flat cutting machines, and welding machines. Each machine operates independently or can be integrated with conveyor belt systems.
OEM/ODM Services
Champyound's professional team delivers optimal flat wire motor manufacturing solutions through advanced machinery, strict process controls, and comprehensive service networks.
R&D Capabilities
We provide technical consultancy and turnkey project services including motor costing, manufacturing technology, staff training, and complete production solutions.
About Champyound
Located in Suzhou's Yangtze River Delta industrial center, we specialize in R&D, manufacturing, and sales of flat wire motor machines for applications including home appliances, industrial motors, compressors, AC motors, servo motors, and generators.